What leaves one amused about these huge tyres is the volume of raw material used per tyre more than 35 kgs of bead wire around 170 kgs of fabric and 850 kgs and more of rubber, apart from other material in similar quantities.
The time taken to produce a single 49-inch XTRAX, right from the mixing of compounds to the final product is around 24 hours. The last stage of production called curing, itself takes over eight hours. Special conveyor belts have been installed inside Apollo’s flagship Limda plant to facilitate the movement of these bulky products from one location to the other and a crane to load them on to trucks from the loading bay.
With tyres of this size, changes are inevitable!
Said Satish Sharma, Chief, India Operations, Apollo Tyres Ltd.: “Our OTR journey has been hastened since the acquisition of Dunlop South Africa and the OTR capabilities they have. The production of large OTR like the XTRAX 49-inch, has successfully filled a vital gap we had in our product portfolio. Producing higher size Off-The-Road tyres involve superior technology and skills.”
Currently, off-the-road tyres manufactured by Indian companies range from 24-inch to 49-inch, with the market size being valued at Rs. 7 billion a year.